Over recent years, this industry has undergone a massive transformation and is actively striving to achieve sustainable development. Central to this evolution is the innovation in yarn production. While traditional spinning methods have served the industry well, a new era has dawned with the advent of spool-spun yarn.
Spool spun yarn represents a paradigm shift in textile manufacturing. Unlike conventional spinning processes, which involve multiple stages and complex machinery, spool spinning offers a direct and efficient approach. By winding extruded filaments directly onto a spool, this method promises to revolutionise the way VFY is produced. What stands out about this process is that it is not only an advanced method of producing premium grade viscose filament yarn, but also a less resource-intensive and sustainable solution.
What Are the Benefits of Spool Spun Yarn?
When it comes to high-quality viscose filament yarn, there are various advantages of spool spun yarn that stand out and make it a great choice of yarn.
- Sustainable Spinning Process: In comparison to conventional types of Viscose Filament Yarn (VFY), Spool Spun Yarn is a sustainable alternative, particularly because it consumes fewer resources and boasts of a lighter carbon footprint.
- Superior Quality: Spooling helps maintain the uniformity of the yarn and provides better control over yarn tension and winding, which results in superior yarn quality and fewer defects. Furthermore, spooling also makes it easier to detect defects in the yarn during the manufacturing process, avoiding the chances of a poor product reaching the market.
- Better Features: Spool spun yarns have high strength and elongation with almost zero shrinkage. They’re also free of any glue and oil. These features significantly boost the quality of fabrics made with SSY, which boast of a superior drape, high dye affinity, bright vibrant shades, smooth and premium hand feel.
- Versatility: What makes spool spun yarns stand out is their incredible versatility. They can be used to make fabrics for home textiles, fashion and apparel, embroidery and embellishments as well as handlooms and handicrafts.
- Efficiency: Spools facilitate easy handling and storage of yarn. They are designed to prevent tangling and ensure smooth unwinding during subsequent processes. Modern spools are engineered to support the yarn that reduce tension and minimize yarn breakage. This effectively reduces waste generation in the textile yarn production process.
- Automation: Advanced spooling systems incorporate automation to improve speed and accuracy. Aftertreatment processes are fully automated and controlled by robots thereby reducing manpower costs and increasing production efficiency.
- Simpler Maintenance: Spool spinning setups are generally simpler and require less maintenance than other spinning systems. This can lead to lower downtime and maintenance costs.
- Setup Flexibility: Changing yarn specifications or switching production is generally easier with spool spinning compared to other spinning systems,
What Applications of Spool Spun Yarn?
- Textiles: Viscose Filament Yarn from Spool Yarn technology is used in a wide range of textile products like Clothing, Upholstery, and decorative fabrics. SSY is most preferred for Chiffon/Chinnon fabrics which is primarily used for Stoles & Scarves. In addition fabrics made with SSY are used for Dress material, Sarees, Tops, Turbans etc. Its smooth and shiny finish is especially valued in high-end fashion and luxury goods.
- Industrial Uses: Beyond fashion, spooled Viscose Filament Yarn is also used in technical textiles, such as in the production of filters
How is Spool Spun Yarn More Sustainable Than Conventional Yarn?
Among the primary concerns when it comes to the production process of viscose filament yarn is its environmental impact. It’s commonly known to be a resource-intensive process that is harsh on the environment. Comparatively, the production process for SSY is much kinder to the environment with its low resource consumption and waste generation.
- Resource Utilisation: Resources and Utilities used in spool spinning are minimal in comparison to conventional spinning processes.
- CS2 Recovery: Recovering CS₂ gas is crucial to minimize environmental pollution. The spool yarn spinning process features an integrated CS₂ recovery process which significantly lowers carbon emissions.
- Energy Consumption: The spooling process for SSY consumes significantly lower energy as compared to the conventional methods of yarn production.
- Waste Generation: Owing to minimal yarn breakage during the spooling process, spool spun yarn is known for its lower waste generation through the yarn production process.
Spool Spun Yarn is a forward-thinking and modern approach to Viscose Filament Yarn. In addition to the many spool spun textile yarn benefits, it represents a dramatic shift in terms of quality over conventional viscose yarn manufacturing processes. Its consistency in terms of quality is unmatched and it is a more sustainable alternative to conventional yarn.
